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Gear Deburring

Gear Deburring

OPTIMIZED SOLUTION FOR EDGE BREAKING OF THE GEAR WHEELS AND AXIS

Flexmill’s S-series platform for Gear deburring is developed in order to provide intelligent robotic automation in a manner that provides the best performance and added value to the deburring
and edge breaking process.

S-series platform can be equipped with number of different electrical spindle motors with automatic tool exchange for wide range of rotary tools allowing
extended unmanned production time. Spindle tool stations can be equipped with or without compliance unit.

The tool media storage allows loading and unloading of rotary tools without stopping of finishing process.

Part storage has flexible modular concept that allows different type of workpieces introduction to cell at same time. Each different workpiece holder has a specific insert with RFID tag for automatic part identification. Robot is equipped with modular workpiece gripping system allowing easy adaption of part specific gripper fingers. Workpiece specific gripper fingers are changed automatically according workpiece model.

Flexmill S-series for Gear Deburring:

  •  Based on standard Flexmill S-series platform
  •  Up to six rotary spindle tool stations with compliances
  •  Automatic tool media exchange system
  •  Modular workpiece gripping system
  •  Modular workpiece storage system
  •  Edge break measurement system (optional)
  • Dust extraction system (optional)

 

Benefits:

  •  Complete process cycle with multiple tool stations
  •  Accurate process control with build in compliance
  •  Easy and low cost adaption of new products
  •  Flexible storage solution with RFID identification
  •  Process and quality control with edge break measurement (optional)
  •  Long unmanned production time

 

Example gear features for edge break:

  1. Tooth edge
  2. Flange edges
  3. Hole edges
  4. Groove edges
  5. External spline gear
  6. External threads
  7. Internal spine gear

Product Examples

The modular Flexmill concept is applicable to parts of different shapes and sizes
made of a variety of materials. Our solutions run small series and even single piece
manufacturing with the speed and accuracy of mass production.

Robotic solutions for midsize parts grinding, linishing and polishing processes.

Flexmill’s M-series robot solutions are designed for midsize part manufacturing. The M-series is perfectly suited for the demands of handling and finishing complicated shapes with the highest precision, quality and flexibility.

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Robotic solution for large parts grinding, linishing and polishing process

Flexmill’s L-series robot solutions are fully automated flexible systems for deburring, grinding, linishing and polishing complicated parts and surfaces with high precision and quality.

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All Applications

Fan Blade
Finishing

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Turbine Blade
Finishing

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Airfoil
Polishing

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Blisk
Polishing

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Finishing of casings and
structures

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Gear
Chamfering

Unique solution for high mix production

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Marine
Propellers

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Weld
Grinding

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Trace marking and verification

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Gear Deburring

Optimized solution for edge breaking of the gear wheels and axis

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Prismatic component deburring

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